The facility having Reaction volume about 60500 Liters of capacity with different MOC like SS-316L, Glass lined and HDPE Reactor - installed, and consists of typical configurations common to such industry. This is multi product Plant to cater the critical process requirements and safety of plant, personnel and products.
We have installed all reactors centrifuge and dryers with GMP Model with documentation as per quality management System.
- Reactors:Cumulative 45.5 KL reaction volume with MOC like Stainless Steel (SS316), Glass lined, HDPE and Temperature range 0 to 200⁰C.
- Distillation Facility: Three Continuous and Batch Distillation column with updated generation of Random and Structured Packing.
- Filtration: Stainless steel and Rubber lined Centrifuge and SS Nutsche, Sparkler Filter.
- Dryer: Stainless steel Steam Tray Dryer, Vacuum Tray Dryer, FBD.
- FRP Scrubber: Scrubbing system is provided for scrubbing gases evolved during various reactions. One with water, second with caustic.
Intermediate Plant Equipment List
| Reactors: | SS316 | MS- glass Lined | HDPE | |
|---|---|---|---|---|
| 2KL – 1 Nos. | 6.5KL – 1 Nos. | 2KL – 1 Nos. | 8KL – 1 Nos. | |
| 3KL – 2 Nos. | 10 KL – 1 Nos. | 3KL – 1 Nos. | ||
| 4KL – 1 Nos. | 4KL – 1 Nos. | |||
| Distillation column: | SS316 | |
|---|---|---|
| 1 | Batch 6 KL / Continuous column 500 LPH : structured Packing column | |
| 2 | Two columns in series for separation of tertiary mixture Cap. 500 LPH having structured Packing and with 6KL and 3 KL Reboiler Kettle. |
|
| Centrifuge: | SS316 | Rubber Lined |
|---|---|---|
| Centrifuge 36” : Installed | Centrifuge 36” : Installed | |
| Centrifuge 48” : to be Installed |
| Dryer: | 1 | 48 Tray Steam Tray dryer |
|---|---|---|
| 2 | 48 Tray vacuum Tray dryer to be installed | |
| 3 | 250 kg Fluidized bed dryer to be installed |
Clean Room: ISO-8 /Class-100000 standard Clean Room for API’s Final crystallization and powder processing is under construction.